Extra Light Load Die Spring - Silver

image
  • Product Image
  • image
  • Technical Image
  • Dh
    Hole Diameter
    Dd
    Rode Diameter
    L0
    Free Length
    Catalog No Rate
    ± %10
    30 %
    3.000.000
    40 %
    1.500.000
    50 %
    Max. Deflection
    D
    Block
    mm N mm N mm N mm N
    20 10 25 500.20.025 29,6 7,5 222 10,0 296 12,5 370 13,9 410
    20 10 32 500.20.032 22,5 9,6 216 12,8 288 16,0 360 18,2 413
    20 10 38 500.20.038 18,6 11,4 212 15,2 283 19,0 353 22,0 409
    20 10 44 500.20.044 15,7 13,2 207 17,6 276 22,0 345 25,8 405
    20 10 51 500.20.051 13,7 15,3 210 20,4 279 25,5 349 30,3 415
    20 10 64 500.20.064 11,5 19,2 221 25,6 294 32,0 368 38,9 440
    20 10 76 500.20.076 9,8 22,8 223 30,4 298 38,0 372 47,0 463
    20 10 89 500.20.089 8,4 26,7 224 35,6 299 44,5 374 55,7 462
    20 10 102 500.20.102 7,4 30,6 226 40,8 302 51,0 377 64,2 475
    20 10 115 500.20.115 6,4 34,5 221 46,0 294 57,5 368 72,9 469
    20 10 127 500.20.127 5,9 38,1 225 50,8 300 63,5 375 80,7 476
    20 10 139 500.20.139 5,6 41,7 233 55,6 311 69,5 389 88,4 477
    20 10 152 500.20.152 4,9 45,6 223 60,8 298 76,0 372 96,7 474
    4,2 x 1,7 4,2 x 1,7 305 500.20.305 2,7 91,5 247 122,0 329 152,5 412 196,3 493
    25 12,5 25 500.25.025 54,0 7,5 405 10,0 540 12,5 675 12,9 695
    25 12,5 32 500.25.032 42,2 9,6 405 12,8 540 16,0 675 17,2 726
    25 12,5 38 500.25.038 35,8 11,4 408 15,2 544 19,0 680 20,7 744
    25 12,5 44 500.25.044 31,6 13,2 417 17,6 556 22,0 695 24,4 766
    25 12,5 51 500.25.051 27,0 15,3 413 20,4 551 25,5 688 28,5 770
    25 12,5 64 500.25.064 21,6 19,2 415 25,6 553 32,0 691 36,5 788
    25 12,5 76 500.25.076 18,3 22,8 417 30,4 556 38,0 695 43,9 795
    25 12,5 89 500.25.089 15,2 26,7 406 35,6 541 44,5 676 51,4 784
    25 12,5 102 500.25.102 13,2 30,6 404 40,8 538 51,0 673 59,3 783
    25 12,5 115 500.25.115 11,8 34,5 407 46,0 543 57,5 678 67,2 797
    25 12,5 127 500.25.127 10,6 38,1 404 50,8 538 63,5 673 74,4 789
    25 12,5 139 500.25.139 9,7 41,7 404 55,6 539 69,5 674 81,6 783
    25 12,5 152 500.25.152 8,8 45,6 401 60,8 535 76,0 669 89,5 788
    25 12,5 178 500.25.178 7,8 53,4 416 71,2 555 89,0 694 105,4 804
    25 12,5 203 500.25.203 6,7 60,9 408 81,2 544 101,5 680 120,7 809
    5,5 x 2,2 5,5 x 2,2 305 500.25.305 4,6 91,5 421 122,0 561 152,5 701 182,4 803
    32 16 38 500.32.038 43,3 11,4 493 15,2 658 19,0 822 19,9 858
    32 16 44 500.32.044 37,3 13,2 492 17,6 656 22,0 821 23,5 875
    32 16 51 500.32.051 32,4 15,3 496 20,4 661 25,5 826 27,6 894
    32 16 64 500.32.064 25,7 19,2 493 25,6 658 32,0 822 35,2 898
    32 16 76 500.32.076 21,6 22,8 492 30,4 657 38,0 821 42,4 916
    32 16 89 500.32.089 18,3 26,7 488 35,6 651 44,5 814 50,0 907
    32 16 102 500.32.102 15,7 30,6 481 40,8 640 51,0 801 57,6 904
    32 16 115 500.32.115 14,2 34,5 490 46,0 653 57,5 817 65,5 930
    32 16 127 500.32.127 12,7 38,1 484 50,8 645 63,5 806 72,5 921
    32 16 139 500.32.139 11,8 41,7 492 55,6 656 69,5 820 79,4 921
    32 16 152 500.32.152 10,6 45,6 483 60,8 644 76,0 805 87,3 927
    32 16 178 500.32.178 9,0 53,4 480 71,2 641 89,0 801 102,9 926
    32 16 203 500.32.203 7,9 60,9 481 81,2 641 101,5 802 117,7 917
    32 16 254 500.32.254 6,6 76,2 503 101,6 670 127,0 838 148,1 948
    6,5 x 2,8 6,5 x 2,8 305 500.32.305 5,3 91,5 485 122,0 647 152,5 808 178,3 945
    40 20 51 500.40.051 48,3 15,3 739 20,4 985 25,5 1231 28,0 1347
    40 20 64 500.40.064 39,2 19,2 753 25,6 1004 32,0 1254 36,2 1419
    40 20 76 500.40.076 33,5 22,8 764 30,4 1018 38,0 1273 43,7 1455
    40 20 89 500.40.089 28,4 26,7 758 35,6 1011 44,5 1264 51,7 1466
    40 20 102 500.40.102 24,5 30,6 750 40,8 1000 51,0 1250 59,8 1465
    40 20 115 500.40.115 22,3 34,5 769 46,0 1026 57,5 1282 67,9 1504
    40 20 127 500.40.127 19,6 38,1 747 50,8 996 63,5 1245 75,2 1474
    40 20 139 500.40.139 17,7 41,7 738 55,6 984 69,5 1230 82,4 1458
    40 20 152 500.40.152 16,5 45,6 752 60,8 1003 76,0 1254 90,6 1468
    40 20 178 500.40.178 13,7 53,4 731 71,2 975 89,0 1219 106,5 1459
    40 20 203 500.40.203 12,4 60,9 755 81,2 1007 101,5 1258 122,2 1507
    40 20 254 500.40.254 9,8 76,2 746 101,6 996 127,0 1245 153,6 1505
    7,9 x 3,9 7,9 x 3,9 305 500.40.305 8,4 91,5 768 122,0 1025 152,5 1281 185,4 1537
    50 25 64 500.50.064 86,3 19,2 1657 25,6 2209 32,0 2762 94,9 3029
    50 25 76 500.50.076 70,8 22,8 1614 30,4 2152 38,0 2690 77,6 2977
    50 25 89 500.50.089 59,8 26,7 1597 35,6 2129 44,5 2662 65,8 3008
    50 25 102 500.50.102 52,2 30,6 1597 40,8 2130 51,0 2662 57,2 3039
    50 25 115 500.50.115 46,2 34,5 1594 46,0 2125 57,5 2656 50,7 3047
    50 25 127 500.50.127 42,2 38,1 1608 50,8 2144 63,5 2680 46,4 3116
    50 25 139 500.50.139 38,4 41,7 1601 55,6 2135 69,5 2669 42,0 3093
    50 25 152 500.50.152 34,3 45,6 1564 60,8 2085 76,0 2607 37,7 3053
    50 25 178 500.50.178 29,4 53,4 1570 71,2 2094 89,0 2617 32,3 3096
    50 25 203 500.50.203 25,5 60,9 1553 81,2 2071 101,5 2588 28,0 3075
    50 25 254 500.50.254 20,6 76,2 1570 101,6 2093 127,0 2616 22,7 3137
    10,5 x 4,3 10,5 x 4,3 305 500.50.305 17,4 91,5 1592 122,0 2123 152,5 2653 18,9 3162

    Die Springs Selection and Use

    Kalıpyansan die springs are capable to meet special requirements of the production in all die and machinery sectors with their 6 different load classes (4 different loads with ISO 10243 Standards and 2 different loads with Kalıpyansan Standards) and engineered for high performance and long service life.

    When Selecting Die Springs;

    • Select a pressure force demanded available in the measurement table according to the diameters and lengths specified for die springs.
    • In case the diameters and lengths are not specified, it must be taken into consideration that the maximum spring pressure is to be provided in the longest spring size when specifying the spring length.
    • During selection, it is recommended to take the free length of springs to be exposed to light, medium and heavy load as 6 times of the working distance. For the springs to be exposed to extra heavy load, it is recommended to take the free length as 8 times of the working distance.
    • The shorter springs are selected for the cases where the height is not sufficient while the number of spring is increased under control in accordance with the die construction. To allow easy identification die springs are color coded by 6 load classes and offered in a wide range of diameters and lengths.

    Technical Spesifications

    Kalıpyansan die springs are manufactured exclusively from high alloy, chrome silicon quality, rectangular profile spring steel.

    • 6 different load classes such as extra light, light, medium, heavy, extra heavy and ultra heavy load are used.
    • Each die spring is qualified to meet all requirements with the highest material volume as possible, with the winding inclination of most adequate shape and spiral number. Section size is a resistance preventing flexion of the die spring.
    • Attention must be paid to compliance of the holes and arbour diameters. Die springs have been arranged according to 9 different holes and arbour diameters. Spring diameters are guaranteed to fit in the hole and over the rod diameters listed in the dimensional data.
    • Ends of each spring are closed and ground square to assure every spring will stand on either end, providing a maximum bearing surface and improving performance.
    • Kalıpyansan die springs can be operated at a maximum temperature of 250°C.
    • Kalıpyansan die springs do not show any loss of strength up to 120°C. Under conditions where the springs operate above 120°C, an average loss of force of 1% should be calculated at every 50°C increasing.
    • When replacing springs, all springs in the same group should be changed together. In order to achieve maximum efficiency, all springs in the same group must be replaced together. The physical properties of the springs should not be changed. (Length cutting, external and internal diameter intervention, etc.)