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Ultra Heavy Load Die Spring - Brown

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    • Dh
    Hole Diameter
    b x h
    mm    		 Dd
    Rode Diameter
    b x h
    mm    		 L0
    Free Length
    mm    		 Catalog No. Yay Sabiti
    ± %10
    N /mm    		 10 %
    3.000.000    		 12 %
    1.500.000    		 15 %
    Max. Deflection    		 D
    Block
    mm N mm N mm N mm N
    20 10 38 505.20.038 568,0 3,8 2158 4,6 2613 5,7 3238 8,0 5600
    20 10 44 505.20.044 406,7 4,4 1789 5,3 2155 6,6 2684 11,5 10420
    20 10 51 505.20.051 340,2 5,1 1735 6,1 2075 7,7 2619 14,5 9060
    20 10 64 505.20.064 270,0 6,4 1728 7,7 2079 9,6 2592 17,4 8090
    20 10 76 505.20.076 222,3 7,6 1689 9,1 2022 11,4 2534 23,0 7360
    20 10 89 505.20.089 187,2 8,9 1666 10,7 2003 13,4 2508 24,2 7000
    20 10 102 505.20.102 169,2 10,2 1725 12,2 2064 15,3 2588 30,2 6800
    20 10 115 505.20.115 143,1 11,5 1511 13,8 1974 17,3 2475 34,2 6500
    20 10 127 505.20.127 131,4 12,7 1668 15,2 1997 19,1 2509 40,1 5500
    20 10 152 505.20.152 108,9 15,2 1655 18,2 1982 22,8 2483 44,5 5200
    4,3 x 5,8 4,3 x 5,8 305 505.20.305 54,0 30,5 1647 36,6 1976 45,8 2473 - -
    25 12,5 44 505.25.044 763,0 4,4 3357 5,3 4044 6,6 5036 9,5 10000
    25 12,5 51 505.25.051 666,0 5,1 3397 6,1 4063 7,7 5128 12,4 9820
    25 12,5 64 505.25.064 645,0 6,4 4120 7,7 4960 9,6 6180 13,0 8370
    25 12,5 76 505.25.076 555,0 7,6 4225 9,1 5060 11,4 6336 16,0 8895
    25 12,5 89 505.25.089 460,0 8,9 4110 10,7 4945 13,4 6166 20,0 9240
    25 12,5 102 505.25.102 390,0 10,2 3975 12,2 4758 15,3 5965 23,0 8970
    25 12,5 115 505.25.115 355,0 11,5 4140 13,8 4968 17,3 6210 26,0 9360
    25 12,5 127 505.25.127 325,0 12,7 4140 15,2 4955 19,1 6211 28,0 9127
    25 12,5 152 505.25.152 352,0 15,2 3875 18,2 4640 22,8 5814 34,0 8670
    25 12,5 178 505.25.178 228,0 17,8 4095 21,4 4920 26,7 6140 39,0 8970
    25 12,5 203 505.25.203 200,0 20,3 4100 24,4 4930 30,5 6150 45,0 9090
    5,5 x 6,8 5,5 x 6,8 305 505.25.305 135,0 30,5 4146 36,6 4975 45,8 6220 63,0 8566
    32 16 51 505.32.051 1049,0 5,1 5350 6,1 6399 7,7 8077 11,5 19650
    32 16 64 505.32.064 1075,0 6,4 6890 7,7 8270 9,6 10335 13,0 13995
    32 16 76 505.32.076 875,0 7,6 6640 9,1 7970 11,4 9965 16,0 13985
    32 16 89 505.32.089 720,0 8,9 6420 10,7 7700 13,4 9627 20,0 14425
    32 16 102 505.32.102 622,0 10,2 6325 12,2 7590 15,3 9485 23,0 14260
    32 16 115 505.32.115 558,0 11,5 6440 13,8 7727 17,3 9660 26,0 14560
    32 16 127 505.32.127 495,0 12,7 6297 15,2 7560 19,1 9450 28,0 13885
    32 16 139 505.32.139 364,0 13,9 5060 16,7 6079 20,9 7607 37,0 11250
    32 16 152 505.32.152 405,0 15,2 6200 18,2 7440 22,8 9300 34,0 13870
    32 16 178 505.32.178 351,0 17,8 6280 21,4 7535 26,7 9420 39,0 13760
    32 16 203 505.32.203 302,0 20,3 6170 24,4 7405 30,5 9255 45,0 13680
    32 16 254 505.32.254 245,0 25,4 6175 30,5 7412 38,1 9265 62,0 15075
    7,4 x 9,0 7,4 x 9,0 305 505.32.305 197,0 30,5 5975 36,6 7175 45,8 8965 75,0 14700
    40 20 64 505.40.064 1068,0 6,4 6835 7,7 8224 9,6 10253 14,0 13530
    40 20 76 505.40.076 1143,0 7,6 8687 9,1 10401 11,4 13030 20,0 14450
    40 20 89 505.40.089 878,0 8,9 7830 10,7 9415 13,4 11750 20,0 17600
    40 20 102 505.40.102 760,0 10,2 7770 12,2 9295 15,3 11659 23,0 17525
    40 20 115 505.40.115 675,0 11,5 7805 13,8 9370 17,3 11715 26,0 17655
    40 20 127 505.40.127 620,0 12,7 7897 15,2 9455 19,1 11850 28,0 17415
    40 20 139 505.40.139 471,0 13,9 6547 16,7 7866 20,9 9844 38,0 15110
    40 20 152 505.40.152 510,0 15,2 7735 18,2 9265 22,8 11605 36,0 18325
    40 20 178 505.40.178 425,0 17,8 7635 21,4 9181 26,7 11455 43,0 18447
    40 20 203 505.40.203 372,0 20,3 7590 24,4 9125 30,5 11388 49,0 18325
    40 20 254 505.40.254 294,0 25,4 7515 30,5 9028 38,1 11275 62,0 18352
    8,5 x 10,5 8,5 x 10,5 305 505.40.305 245,0 30,5 7530 36,6 9005 45,8 11255 75,0 18450
    50 25 76 505.50.076 1693,0 7,6 12869 9,1 15406 11,4 19300 14,0 46710
    50 25 89 505.50.089 1405,0 8,9 12550 10,7 15085 13,4 18825 19,0 26790
    50 25 102 505.50.102 1210,0 10,2 12393 12,2 14823 15,3 18590 22,0 26730
    50 25 115 505.50.115 1075,0 11,5 12375 13,8 14850 17,3 18560 25,0 26905
    50 25 127 505.50.127 965,0 12,7 12295 15,2 14715 19,1 18440 28,0 27105
    50 25 139 505.50.139 822,0 13,9 11426 16,7 13727 20,9 17180 32,0 26430
    50 25 152 505.50.152 804,0 15,2 12251 18,2 14670 22,8 18375 34,0 27400
    50 25 178 505.50.178 695,0 17,8 12425 21,4 14935 26,7 18635 40,0 27920
    50 25 203 505.50.203 610,0 20,3 12425 24,4 14933 30,5 18633 45,0 27542
    50 25 254 505.50.254 470,0 25,4 11990 30,5 14395 38,1 17980 58,0 27375
    11,7 x 13,3 11,7 x 13,3 305 505.50.305 385,0 30,5 11835 36,6 14200 45,8 17750 70,0 27160

    Die Springs Selection and Use

    Kalıpyansan die springs are capable to meet special requirements of the production in all die and machinery sectors with their 6 different load classes (4 different loads with ISO 10243 Standards and 2 different loads with Kalıpyansan Standards) and engineered for high performance and long service life.

    When Selecting Die Springs;

    • Select a pressure force demanded available in the measurement table according to the diameters and lengths specified for die springs.
    • In case the diameters and lengths are not specified, it must be taken into consideration that the maximum spring pressure is to be provided in the longest spring size when specifying the spring length.
    • During selection, it is recommended to take the free length of springs to be exposed to light, medium and heavy load as 6 times of the working distance. For the springs to be exposed to extra heavy load, it is recommended to take the free length as 8 times of the working distance.
    • The shorter springs are selected for the cases where the height is not sufficient while the number of spring is increased under control in accordance with the die construction. To allow easy identification die springs are color coded by 6 load classes and offered in a wide range of diameters and lengths.

    Technical Spesifications

    Kalıpyansan die springs are manufactured exclusively from high alloy, chrome silicon quality, rectangular profile spring steel.

    • 6 different load classes such as extra light, light, medium, heavy, extra heavy and ultra heavy load are used.
    • Each die spring is qualified to meet all requirements with the highest material volume as possible, with the winding inclination of most adequate shape and spiral number. Section size is a resistance preventing flexion of the die spring.
    • Attention must be paid to compliance of the holes and arbour diameters. Die springs have been arranged according to 9 different holes and arbour diameters. Spring diameters are guaranteed to fit in the hole and over the rod diameters listed in the dimensional data.
    • Ends of each spring are closed and ground square to assure every spring will stand on either end, providing a maximum bearing surface and improving performance.
    • Kalıpyansan die springs can be operated at a maximum temperature of 250°C.
    • Kalıpyansan die springs do not show any loss of strength up to 120°C. Under conditions where the springs operate above 120°C, an average loss of force of 1% should be calculated at every 50°C increasing.
    • When replacing springs, all springs in the same group should be changed together. In order to achieve maximum efficiency, all springs in the same group must be replaced together. The physical properties of the springs should not be changed. (Length cutting, external and internal diameter intervention, etc.)

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